- Description
- Layered Materials
- Manufacturing Process
- Nidacore Honeycomb Core
- Resin with Chopped Fiberglass
- Final Finish with Diamond Flakes
- Manuals
- Shipping
- Optional Fiberglass Spa
Athens Inground Fiberglass Pool
Size: 12′ x 31′ | Depth: 3’7″ – 5′ | 4 Shades
Step into the timeless allure of the Athens fiberglass pool, an embodiment of classical elegance with a beautiful Roman shape. Measuring 12′ x 31′ and featuring depths ranging from 3’7″ to 5′, the Athens pool presents a sophisticated canvas for your aquatic retreat.
MCO Fiberglass Pools
What makes our fiberglass pools so special?
Our customers are at the center of everything we do, and we are committed to providing you with low cost pools that meet high-quality standards. We take pride in offering durable and elegant fiberglass pools in Texas at competitive prices. We stand behind every pool we manufacture and, most importantly, we stand behind our customers. Thank you for putting your trust in MCO Fiberglass Pools.
Our 4 Colors
With our wide assortment of pool colors and finishes, we’re sure you will find one that perfectly complements your patio. Fiberglass pools offer a wide range of colors to seamlessly complement your outdoor space. When selecting a color, consider your existing outdoor aesthetics
The Manufacturing Process
This advanced technology creates a pool that is long-lasting, low-maintenance, and visually appealing, offering exceptional benefits to homeowners.Gallery
Layered Materials
Cross-Section of Fiberglass Pool Layers
This diagram showcases the advanced multi-layered structure of our fiberglass pools, highlighting the materials and their roles in ensuring durability, strength, and aesthetics:
- Gel Coat with Diamond Finish: The outermost layer, providing a smooth, luxurious surface with exceptional resistance to scratches and fading.
- Clear UV Protection Coat: A protective layer that shields the pool from harmful UV rays, preventing discoloration and ensuring long-lasting vibrancy.
- Vinylester Layer: A premium resin layer designed to enhance resistance to osmosis and protect against chemical damage.
- Resin with Chopped Fiberglass: Adds structural integrity and flexibility, absorbing impacts to prevent cracking or deformation.
- Woven Fiberglass with Nidacore Structural Honeycomb: A core reinforcement layer combining woven fiberglass with a lightweight, honeycomb structure for superior strength and stability.
- Resin with Chopped Fiberglass (Base Layer): A foundational layer providing additional support and durability to maintain the pool’s structural integrity.
Manufacturing Process
At MCO Fiberglass Pools, we take pride in crafting premium fiberglass pools through a meticulous and innovative manufacturing process. Every step is designed to ensure durability, precision, and customer satisfaction:
- Design and Engineering Our expert engineers create state-of-the-art designs, integrating structural integrity, functionality, and aesthetic appeal. Each model undergoes rigorous testing and refinement to meet the highest standards.
- Mold Preparation High-precision molds are carefully prepared to ensure the perfect shape and finish for each pool. This step is critical for achieving the smooth surfaces and flawless lines that define our pools.
- Gel Coat Application A premium gel coat is evenly sprayed onto the mold, forming the outer layer of the pool. This layer provides a sleek, polished finish and acts as the first line of defense against wear and UV damage.
- Vinylester Layer Application To enhance water resistance and prevent osmosis, a layer of vinylester resin is meticulously applied. This step ensures long-lasting durability and chemical resistance.
- Fiberglass Reinforcement Multiple layers of chopped fiberglass and resin are applied using advanced spray equipment. This process creates a robust yet flexible structure capable of withstanding heavy loads and environmental stresses.
- Structural Core Integration For added strength, a core layer of Nidacore or similar honeycomb material is integrated into the pool walls. This ensures stability and reduces the risk of deformation.
- Final Layers and Curing Additional layers of fiberglass and resin are applied to achieve the desired thickness and strength. The pool is then left to cure under controlled conditions, ensuring a seamless bond between all layers.
- Quality Inspection Every pool undergoes a thorough inspection to ensure it meets our stringent quality standards. This includes checks for structural integrity, surface finish, and dimensional accuracy.
- Finishing Touches Once approved, the pool is carefully demolded, trimmed, and polished. Final details are added to enhance its visual appeal and functionality.
- Packaging and Delivery The completed pool is securely packaged and prepared for delivery, ensuring it arrives in perfect condition, ready for installation.
This process guarantees that every pool we manufacture is not only beautiful but also built to last, providing years of enjoyment and peace of mind for our customers.
Nidacore Honeycomb Core
PP polypropylene honeycomb exhibits a unique cell structure. The core has 3 orientations vs. the 2 orientations common with other honeycomb, making its properties more uniform. Each cell has a tubular form and is inherently stable. PP polypropylene honeycomb is supplied with or without a non-woven polyester veil for better bonding. It is also supplied with or without a film barrier under the polyester veil to limit the amount of resin consumption.
Applications:
PP polypropylene honeycomb uses include sandwich panel cores, energy absorption and filtration media
Features:
• High strength to weight ratio
• Corrosion, fungi, rot, chemical
and moisture resistant
• Sound and vibration dampening
• Energy absorbing
• Thermoformable
• Temperature use to 180°F
• Recyclable
Resin with Chopped Fiberglass
Additional layers of resin mixed with chopped fiberglass further enhance the pool’s resilience, enabling it to withstand challenging conditions without cracking.
Final Finish with Diamond Flakes
This signature feature gives the pool a glossy, eye-catching finish with a smooth and comfortable surface. Diamond Flakes technology also ensures a durable, low-maintenance coating.
Shipping
Fiberglass Pool Shipping Information – Nationwide Flatbed Delivery
Our fiberglass pool shells ship from Spring Branch, Texas and are delivered via flatbed truck throughout the lower 48 states. The map shown provides an estimated range for shipping costs based on your location.
Final shipping charges are calculated separately and will be invoiced after your order is placed. We recommend contacting our team in advance to receive an accurate freight quote for your delivery address.
You also have the option to coordinate your own freight carrier if preferred.
Important Delivery Requirements
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A crane must be arranged to offload the pool shell from the flatbed truck.
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The delivery site must be accessible for large freight vehicles.
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We strongly recommend hiring a licensed, professional pool builder to handle unloading and installation.
Please note: Warranty coverage may be voided if installation is not completed by a qualified professional.
If you have any questions about freight logistics or installation requirements, our team is happy to assist before you place your order.
Optional Fiberglass Spa
Capri Fiberglass Spa Shell
Size: 7′ x 7’| Depth: 3′
The best compliment for your garden.
With one bench space to sit and three steps to allow easy access.
Vallarta Fiberglass Spa Shell
Size: 9’4” x 8’8” | Depth: 3’6″
Crafted with attention to detail, the Vallarta features ergonomic seating that ensures maximum comfort. With dimensions of 8′ x 8′ and a depth of 3’6″, this sleek and stylish hot tub offers a perfect blend of intimacy and relaxation.
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Venice Fiberglass Spa Shell
Size: 8′ x 12’4″| Depth: 3′
Indulge in the luxurious relaxation offered by the Venice fiberglass hot tub, a petite yet inviting addition to your outdoor retreat. With dimensions of 8′ x 12’4″ and a comfortably shallow depth of 3′, the Venice hot tub is designed to provide an intimate and soothing experience.
Bali Fiberglass Spa Shell
Size: 8′ x 8′ | Depth: 3′
Immerse yourself in the exotic charm of the Bali fiberglass hot tub, a delightful addition to your outdoor sanctuary. With dimensions of 8′ x 8′ and a relaxing depth of 3′, the Bali hot tub features an octagonal shape with convenient entry steps and a complete seating area around the perimeter.
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